Breakfast Cereal Corn Flakes Extrusion Line

It is not just a combination of machines, but an integrated process starting with raw material feeding and ending at the packaging room. Having the ability to add vitamins, protein concentrates and fiber further enhances the ranges of products possible with the corn flakes system, thus allowing you make the right product for each market segment.

Product Details



Instruction&Features

The main raw material for production of corn flakes is cereals is the corn flour. It is discharged from the transport container into the screw feeding conveyor that loads the raw into continuous sifter. The sifter uploads the sifted flour into the mixer. The mixer is used while adding into the formulation the cocoa, starch, etc.

The raw using the screw conveyor is fed from the mixer into the feeding hopper of the extruder. Twin screw extrusion installation carries out the thermal-chemical treatment of initial raw, coming after the preparation stage. At the exit from the extruder we get the semi-finished product in form of balls, which are discharged on vibrating conveyor to prevent the gluing. The semi-finished product is fed from vibrating conveyor into the flatting machine with pneumatic conveyor, where the semi-finished product is flatted using two shafts,  moving in different directions.

Then the product comes on vibrating conveyor for consequent loading into thermal dryer, which is designed for continuous drying of the products, coming out from the extruder. During the process of transferring products along conveying system, the moisture is evaporates out of them. Then the product with the feeding conveyor comes to the additive imputing machine, in which from the digesters (13) it is fed the syrup with dry bulk ingredients and flavor additives. For continuous line operation it is recommended to install two digesters for alternately work.

The product at the exit using vibrating conveyor comes into the roasting furnace for the final stage of production flakes. Here the product loses the residual moisture and gets the golden crust.

The next stage is packing of the finished product in packs. For this the flakes are loaded into the automatic packing machine from the cooling drum of the roasting furnace through the feeding conveyor. Then the packed product through the outflowing conveyor comes into the cartoon packer, from where it is outflowed through the horizontal conveyor.

The twin screw cooker extruder textures and cooks the ingredients with a combination of heat, mechanical shear and moisture addition. The system installed has a capacity of 1,000kg and fully automatic batch operation. The process is extremely flexible and enables the gelatinisation of starch in the cereal to be accurately controlled.

The product is cooled in the second half of the extruder barrel, forming the pellets at the die face. The dough is discharged through the die where it is cut into pellets. The pellets are then conditioned by a stream of warm air before forming in a flaking roll or shredding roll system, with final moisture removal and toasting achieved in a thermoglide toaster


Layout



Technical Parameters

Model

DR-65

DR-70

Output

150kg/hr

300kg/hr

Installed Capacity

130kw

165kw

Space needed

35 x 5 x 3m

42 x 5 x 3m

Weight

19000kg

29000kg

Workers Required

4-6 Workers

6-8 Workers

Why Choose Us?

1.Motors are from WEG, Brazil, which has 3-year world-wide guarantee or Siemens;
2.Electric parts are from ABB or Schneider, easy to find replacments at local market;
3.PLC and touch screen are from Siemens, Germany to realize easier operation and less labor quantity;
4.PLC and touch scrren controls whole processing line, not one or two single equipment;
5.While faults occurred, relevant information will be displayed on touch screen, easy to settle the problem;
6.Control cabinet has 24V safe voltage (not 220V), which could protect the operator even electric leakage occurred;
7.Three kinds of protectors to keep machine and operator safe: over-current protector, over-voltage protector and over-heat protector;
8.All the cover body, mesh belt and parts touching with materials or final products are made by stainless steel 304.

Sample picture

Complete circle for production of corn flakes, which has regular shapes and tasty taste. Continuous, automatic and economical process with an easily controlled production cycle.

corn flakes extruder machine

Machine picture

Machine made stainless steel. 


End product exhibiting the best combination of texture, color and flavor base on an accurate control of the conditioning, drying and toasting stages of the process.

Unlimited choice of shapes and formula for shaped cereal, fully automatic and continuous processing procedures.


corn flakes




Certificate


Package & Shipping


Exhibition

We attend worldwide food exhibition. Really hope have a chance to meet you.



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