Corn Flakes/Breakfast Cereal Snacks Processing Line
Introduction for Corn Flakes Procesing Line
This production line is a fully automatic production line developed and produced by Darin through production and practice, combined with foreign production technology. The raw material was changed from corn kernels to corn flour at the beginning, and the cooking method was changed to continuous operation using a twin-screw extruder. Granulation was also completed on the extruder at one time. By pre-drying and tableting, the product was more uniform. Taste better. High-temperature baking makes the product's flavor more prominent.
Advanced industrialized equipment and assembly lines have formed the following modern corn flake production processes:
Corn flour, sugar, salt, other nutrients → mixed ingredients → twin-screw extrusion and curing → cutting and molding → pre-drying → tabletting → high-temperature baking → corn flakes
Corn Flakes/Breakfast Cereal Snacks Processing Line
Corn flakes production process description:
1) Ingredients: The ingredients of corn flakes are very important. The seasoning must ensure a good taste, especially the requirements of corn raw materials, which is directly related to the ability to make high-quality corn flakes products. content.
2) Extrusion ripening: The process of extruding and curing of corn flakes is the key to producing high-quality corn flakes. When Will Keith Kellogg invented the corn flakes, the process corn must be fully matured without any puffing. Only in this way can dense, hard and crispy corn flakes with outstanding flavor.
3) Cutting: The material after extrusion and maturation of the twin-screw extruder is cut into granular materials of the same size, and the materials are translucent.
4) Pre-drying: The cut and formed materials enter the dryer for pre-drying. After the surface is dried, a certain tension is formed, which no longer adheres to each other, which is conducive to the smooth progress of tabletting.
5) Tableting: The tableting process is also the key in the production of corn flakes. The requirements for the tableting machine are very high. The surface of the roll must have a high degree of smoothness, and the roll must be constant temperature.
6) High-temperature roasting: Whether the corn flakes product has a hard, crisp, dense structure and outstanding corn flavor, the roasting process is very important.
7) The baked corn flakes are corn flakes products after cooling. At present, there are also many corn flakes for post-processing, sugar-coated, salt-fried or chocolate-coated, mostly based on market demand.
The entire assembly line is reasonably matched, and the entire process can be controlled, so that you can produce nutrition and delicious breakfast corn flakes while improving efficiency, reducing costs, and increasing market competitiveness. The production line can also produce breakfast cereals of various shapes.
Corn Flakes/Breakfast Cereal Snacks Processing Line
【raw material】
Corn flour, rice flour, etc.
【product】
Corn flakes, oatmeal, oatmeal, etc.
【Production Process】
Raw material mixing → conveying → extrusion puffing → screening → pressing → drying → cooling → packaging
【Device Configuration】
1) Powder mixer 2) Screw feeder 3) Twin screw extruder
4) Vibrating screen 5) Air conveyor 6) Tablet press
6) Air blower 7) Multi-layer oven 8) Cooling line
9) Packaging machines, etc.
