Indroduction
Core filling snack food can be directly extruded from the extruder, dryer and flavoring machine. We can produce all kinds of snacks and different shapes by adjusting the dies from extruder. Snacks food line can take corn, rice, wheat, oat, rye and other grains as materials to produce extruded snacks, with crispy taste and lively shape. Snacks food processing line is designed according to market demand. It includes cheese balls, corn curls, corn sticks, coco pops, cereal, kurkure and pellets.
Products: Variety shapes are available for onion ring, fruit loops, coco loops, corn snacks, cheese balls, corn curls, corn sticks, coco pops, breakfast cereals, corn flakes, kurkure and pellets, etc.
Flow chart: Mixing-screw conveying-extruding-core filling-shaping-drying-flavoring-cooling-packing.
Voltage: 380v, 50hz, 3 phase in China, also can be customized as client’s request.
Standard Configuration
Item | Brand |
Motor | WEG or Siemens |
Electric Parts | ABB or Schneider |
PLC and Touch Screen | Siemens |
Materials | Cover body, mesh belt and parts touching with raw materials or final products are stainless steel |
Parameter
Model | DR-65 | DR-70 | DR-85 |
Capacity | 120-150kg/hr | 200-250kg/hr | 250-300kg/hr |
Power | 70kw | 90kw | 120kw |
Dimension | 15 x 5 x 3m | 18 x 5 x 3m | 22 x 5 x 3m |
Workers Needed | 1-2 | 1-2 | 2-3 |
About Double Screw Extruder
1.Using PLC and touch screen to control the extruder, having friendly and clear interface;
2.Automatic dosing unit for utilization with any type of flours and starches (size should be 60-80mesh);
3.The screws are made by 38CrMoAIA with the hardness of 55hrc, which is hard and strong;
4.Barrel is divided into 3 parts and made by allay steel with hardness 55hrc.
5.The barrel and the screws are modular in structure. Each module is equipped with its own heating ring with electric heating rings;
6.Auto-temperature control system makes temperature more direct and the parameter more precise;
Machine picture
Flour Mixer is used to mix the raw material, like corn flour, rice flour, fish bone flour, ox bone flour with liquid and other additives.
Screw Conveyor is used to the convey the materials to the feeder of the extruder.
Double Screw Extruder serves to gelatinize flours and starches continuously and automatically. After dosing, the materials are worked by two co-rotating screws composed by sectional modules for the following functions: transportation, mixing, de-gassing, cooking and forming.
Vibrating Sifter is a conveyer. It uses to convey the raw material to next equipment, and at the same time, it sifts to prevent the raw materials sticking together.
Core Filler can fill cream, chocolate, jam and other filling into the pet food, then combine with Shaping Machine to make Core Filling Snacks.
Shaper/Cutter is made up of two parts, namely shaper and cutter. It shape the core filling snacks in good appearance, and then cut into required length.
Air Conveyer is a conveyer, which is responsible to convey the materials to the next equipment.
Five-Layer Roaster is used to dry a wide range of products, such as dog snacks, corn flakes, core filling food, etc. Stainless steel structure, especially the parts in contacting with the raw material or products
Flavoring System is used to evenly spray the flavor powder and oil onto snacks.
Sample picture
Mold picture
Delivery
